3D Hairpin Inspect
3D Hairpin Inspect is a dedicated solution for the high-speed measurement in the production environment of stator hairpins for electric vehicle motors. The system supports the full process, including all steps to setup a hairpin production machine.
Instant Shop Floor Inspection to Support Stator Hairpin Production
Accuracy of the many conductors is important in the production of electric vehicles. 3D Hairpin Inspect is a solution developed specifically to address the need for accurate measurement of stator hairpins with their rectangular cross-sections, tapered end and complex 3D shapes
Manufacturers of motors for electric vehicles face many challenges when producing stator hairpins:
- Material that requires careful handling
- High number of part variants
- Varying material properties
- Demanding surface characteristics
- Tight tolerances in stator slot / crown assembly
- High volume production
3D Hairpin Inspect Addresses these with 3D Optical Inspection Technology that provides:
- Fast & accurate inspection on shop floor
- Ability to inspect all critical dimensions
- Easy – learn in 5 minutes
- Streamlined workflow to set up new hairpins
- Inspect parts at all stages of product: 1D, 2D and 3D shapes
Single Solution Measures Part at All Stages of Production
1
Wire Cut to Length
2
Formed with 2D Profile
3
Stamped to 3D Shape
